MandelHave you ever heard about laser welding machines and wondered what they are? These machines use a special type of welding process to join two metals together using a focused beam of light known as a laser. Laser welding is the latest technology widely used in many industries, from jewelry making to aerospace industries. That’s the reason why laser welder price is getting higher day by day.
When compared to traditional methods such as arc or gas welding, laser welding offers several advantages that make it the preferred method for many applications.
In this post, we’ll take a look at the working of laser welding machines, their applications and their advantages.
How Does A Laser Welding Machine Works?
Laser welding uses high-powered beams of light to fuse two pieces of metal together. The laser beam melts the edge of each piece and fuses them together, producing a strong bond between them. The process is extremely precise, allowing welders to join materials with minimal heat input and an incredibly small weld size. This makes it ideal for use in smaller projects where precision is essential.
Applications
Automotive Repair & Manufacturing
Laser welding machines are often used in the automotive industry due to their ability to perform precise welds with minimal heat-affected zones (HAZ). This means that parts can be more accurately assembled with less risk of warping or deformation. Lasers can also be used to repair components without the need for costly replacement parts. For example, if a car door panel has been dented or cracked, lasers can be used to fill the damage and restore the panel’s structural integrity.
Jewelry Manufacturing
Lasers are essential tools for jewelry manufacturers as they allow for intricate designs and precision cuts that would otherwise not be possible using traditional methods. Fine details such as engraving and filigree patterns can be easily added using a laser welder. In addition, lasers are able to produce tight welds without leaving any visible marks on delicate metals such as gold and silver.
Medical Device Fabrication & Repair
Laser welding is also commonly used in the medical device industry due to its precision and accuracy. Lasers are able to make clean cuts in delicate materials such as plastics which are often used in medical instruments like catheters, stents, and surgical tools. In addition, lasers can make extremely precise welds with little HAZ, which is important when working with fragile components that need to remain intact during use. Lasers can also be used to repair damaged parts with minimal disruption or downtime.
Advantages of Laser Welding Machine
Some advantages of laser beam welding machines are as under;
- Laser welding machine offers high-quality welds.
- It doesn’t need any electrodes.
- No x-rays are generated with the laser welding machine, so no x-ray shielding is required.
- It can be automated for high-volume applications.
- The laser welding machine is much faster and provides welding thick sections in less time.
- You can use a laser beam welding machine in areas that are not easily accessible.
- It doesn’t require a vacuum for its operation.
Conclusion
Laser welding machines have become invaluable tools in many industries due to their ability to create precise welds with minimal heat-affected zones (HAZ). This type of welding technology has proven itself useful in a wide range of applications, including automotive repairs, jewelry manufacturing, medical device fabrication, and much more! If you’re considering investing in a laser welder for your business, rest assured that you’ll be getting an incredibly versatile tool that will provide lasting value for years to come!